What brand managers need to know about the uneasy relationship between product cost, product quality and the promotional products industry.
In the arena of products imprinted with branding messages, there is a unique interrelationship between quality, price, and service. It is easy to become a promotional products producer, distributor or commission salesperson. Capitalization and experience requirements are modest for distributors. For manufacturers start-up or acquisition investment can range widely, but the necessary fixed assets are easily financed. The common imprint technologies are inexpensive. And they are simple to operate.

With minimal barriers to entry, the promotional products industry has attracted an interesting mix of players at all levels. That leads to quite a variety of business practices. But there is no mechanism in the industry to police practices or enforce standards. Despite the laissez faire environment, many companies are incredibly creative and ethical. That's especially true of factories - some produce impeccable quality day in and day out. Nevertheless, over the last few years competition in the industry became substantially based on price because it is the easiest and least expensive way to make sales.

So plenty of vendors are willing to do it for less - whatever "it" may be. Under pressure of deadline or internal finances or price competition or staff inexperience or customer inexperience (that's a big one), plenty of factories and distributors will cut corners to save some time here and a few nickels there. That is the nature of the price competition in the promotional products business.

Here's how it works. Many variables affect the cost and quality of products, imprints and customer service. Many steps are involved also. That means there are plenty of potential shortcuts. Those shortcuts exist in the pre-production phase where client art is sized and adjusted for imprinting on products and production screens and dies are made, colors are mixed, etc.

For years we supplied public radio stations with tens of thousands of a reliable little FM radio about the size of a Bic Lighter. We had named it the Tom Thumb! Then one season we received our first complaints- all of a sudden the supply we were distributing had no long-range reception. The importer couldn't figure it out. As far as he knew it had been the same product all along, supplied by the same factory. Then, while comparing the innards of a disappointing new version with its exact duplicate from a couple years earlier, he checked the Hong Kong patent numbers etched into a tiny electronic chip. Sure enough, after several years of dependable production the factory had shifted to a cheaper chip and saved a few cents.)

Separate from this stage there are more shortcut possibilities in the mass-production process, which occurs in two phases. Phase one is fabrication of the un-imprinted product. Phase two is imprinting the client's logo on that product, usually at a different factory and often in a different country. And finally there are obvious shortcuts in the post-production quality inspection of imprints, a process that can range from rigorous to lackadaisical, the latter permitting a lower cost because it also permits a larger number of sub-standard products to be shipped to the customer.

Every production step has a cost. Most steps have an optional shortcut. Each shortcut is a cost saving opportunity. As we said in the main text: When pennies count, dimes rule. When dimes rule, quality is sacrificed to price. The quality deficit shows up after an item has been used for a while. Make your store's purchase decision on the basis of price and you become vulnerable to this reality.

All product suppliers know that cost and quality are joined at the hip. The best ones are both experienced at and committed to protecting brand equity. They understand how production shortcuts often risk end-user satisfaction. And they protect their clients brands with market knowledge, production experience and a commitment to consistently secure the optimum balance between product cost and product quality.

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Last Update: 07/16/04