We find
that few clients have a clue about screenprinting. Yet it is the
essential technique for printing on products. So, as a public service,
here's a quick way to visualize the inner secrets of this ancient
process.
Imagine a window screen, a squeegee and a bucket of airplane
glue. Spread the glue on the screen and let it dry. You have made
the screen impermeable. Now lay a blank T-shirt on a table, place
the screen over it and dump a bucket of water or turkey gravy
on the screen. Nothing will pass through to the shirt. You could
even dump a cup of paint on the screen, drag the squeegee through
the paint puddle and try to force some through to the shirt. But
the shirt would remain clean.
Now take a pin and poke a few holes in the coat of dried glue
on the screen. Make some big holes and some small ones in a pattern.
Or spell your name. Then squeegee a glob of paint across the pattern
of holes. Bingo - you screen-printed that pattern on the shirt
that was lying beneath the screen!
That's the process. Upgrade it with screens of differing porosity
for differing effects, special paints that are thick and easier
to handle and engineered frames to keep the screens rigid. Use
those components in complex assemblies that perfectly calibrate
both screen and product so a series of colors can be applied with
perfect registration. It's still screenprinting. Each color is
applied separately by squeezing it through a screen. During the
pre-production process each screen is custom made to apply in
exactly the right place and with the right density a specific
color used in the design.